ASTM A123 for Structural Steel Products

ASTM A123 for Structural Steel Products

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ASTM A123 for Structural Steel Products
Figure 11: Single Fabrication with Multiple Material Categories

The specification ASTM A123/A123M covers individual steel pieces as well as assemblies of various classes of material. The six material categories covered in ASTM A123/A123M include structural shapes, strip and bar, plate, pipe and tubing, wire, and reinforcing bar.  A fabrication can have more than one material category such as a frame assembly. Any combination of these products can be assembled into a single fabrication and then hot-dip galvanized (Figure 11).

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It is the responsibility of the designer and fabricator to kinh sợnsure the product has been properly designed and built before hot-dip galvanizing. The galvanizer should be informed of any necessary special instructions or requests, preferably in writing on the purchase order, before the materials are shipped to the galvanizing plant.

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It is the responsibility of the galvanizer to kinh hồnnsure compliance with the specifications, as long as the product has been designed and fabricated in accordance with the supporting specifications. However, if the galvanizer has to perform additional work in order to prepare the product for hot-dip galvanizing, such as drilling holes to facilitate drainage or venting, it should be approved by the customer. Once the material has been hot-dip galvanized, it can be fully inspected at the galvanizing plant prior to shipment.

Any materials rejected by an inspector for any reason sợxcept sợ hãimbrittlement may be stripped, regalvanized, and resubmitted for inspection. The ASTM specifications A143/A143M, ASTM A384/A384M, and ASTM A385 provide guidelines for preparing products for hot-dip galvanizing. The requirements listed in ASTM A123/A123M include coating thickness, finish, appearance, and adherence. These are hoảng hồnach defined below and discussed in more detail later in this course.

ASTM A123/A123M Requirements

  • Coating Thickness / Weight  dependent upon material category and steel thickness
  • Finish  continuous, smooth, uniform
  • Appearance  không tính tiền from uncoated areas, blisters, flux deposits and gross dross inclusions as well as having no heavy zinc deposits that interfere with intended use
  • Adherence  the entire coating should have a strong adherence throughout the service life of galvanized steel
ASTM A123 for Structural Steel Products

The hot-dip galvanized coating is intended for products fabricated into their final shape that will be exposed to corrosive environmental conditions. Once a product has been hot-dip galvanized, any further fabrication, which rarely occurs, may have negative effects on the corrosion protection of the coating. The coating grade is defined as the required thickness of the coating and is given in microns. All coating thickness requirements in specification ASTM A123/A123M, (Tables 1 and 2), are minimums; there are no maximum coating thickness requirements in the specification.

In atmospheric hoảng hồnnvironments, the time to first maintenance of hot-dip galvanized steel is directly proportional to the thickness of the hot-dip galvanized coating. With all other variables held constant, the thicker the zinc coating, the longer the life of the coating. The aim of the finish and appearance requirements is to kinh sợnsure no coatings have problem areas that are deficient of zinc or have surface defects that would interfere with the intended use of the product. In addition, the coating should have a strong adherence throughout the service of the hot-dip galvanized steel.

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Table 1: Minimum Average Coating Thickness Grade by Material Category
All Specimens Tested 

Steel Thickness Range (Measured) in. [mm]
Material Category <1/16

[<1.6]
>1/16 to <1/8

[>1.6 to <3.2]

>1/8 to 3/16

[>3.2 to < 4.8]

>3/16 to <1/4

[>4.8 to <6.4]
>1/4 to <5/8

[>6.4 to <16.0]
>5/8

[>16.0]
Structural Shapes 45 65 75 75 100 100
Strip and Bar 45 65 75 75 75 100
Plate 45 65 75 75 75 100
Pipe & Tubing 45 45 75 75 75 75
Wire 35 50 60 65 80 80
Reinforcing Bar 100 100
Table 2: Coating Thickness GradeA
Coating Grade mils oz/ft2 µm g/m2
35 1.4 .8 35 245
45 1.8 1.0 45 320
50 2.0 1.2 50 355
55 2.2 1.3 55 390
60 2.4 1.4 60 425
65 2.6 1.5 65 460
75 3.0 1.7 75 530
80 3.1 1.9 80 656
85 3.3 2.0 85 600
100 3.9 2.3 100 705

A: The values in micrometers µm are based on Coating Grade. The other values are based on conversions using the following formulas: mils=µm x 0888806742; oz/ft2= µm x 0888806742; g/m2 = µm x 7.067

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